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Commercial Flooring News

Brinfelt Underlay

To complement our extensive range of carpets, Brintons also offers its own underlay. Brinfelt is a eco-friendly felt and crumb rubber underlay and underfelt; which is manufactured using our recycled yarn and thread waste, and the rubber crumb from recycled tyres, Brinfelt is not only good for your carpet, but also kind on the environment.

Brinfelt is a 65oz rubber crumb product available in rolls of 10m2, with a tog rating of 2.3 tog (Thermal Resistance B.S. 475) it is suitable for both ‘luxury domestic’ and ‘heavy contract’ use.

Our underlay provides the right balance between underfoot comfort and support to your carpet. Perfect to use throughout the home, it performs well on halls, stairs and other high traffic areas. Due to its composition, it is excellent for sound insulation and retaining heat in a room.

General guidelines on underlays for residential use

Carpets are installed on a wide variety of underlays and whilst we know that in the majority of cases an acceptable performance of carpet and underlay may be achieved, careful choice of underlay can actually enhance the performance of the carpet. We acknowledge that there is a balance to be achieved between providing the right underfoot comfort and the right support to the carpet, and from our experience and evaluation of various underlays we would make the following points.

Benefits of firmer underlays

These give added protection to the carpet against the hard subfloor during normal walking.
Indentations from furniture will be less severe where the carpet is fitted on a firm underlay.
Firmer underlays will prevent excessive vertical movement and stretching of the carpet in use and will therefore help to prevent rucking problems.
Comments on softer underlays

Soft, low density underlays do not give adequate support in heavy wear areas as the carpet pile is effectively squashed against the subfloor, accelerating wear and appearance changes.
A softer product will collapse under the pressure and allow the carpet backing to be distorted, preventing good recovery and making indentations more severe.
Thicker, softer products have been seen to create dimensional stability problems in some installations where the carpet has stretched due to the excessive vertical movement as the underlay is compressed during normal use. This can cause particular problems on seams.
In our experience it is false economy to fit new carpet over old or softer, cheaper underlay. As already mentioned, carpet needs to have as firm a support as possible in order to achieve its maximum performance. An old flattened or new soft underlay will not be capable of providing adequate support to the carpet.

Brintons preferred types of underlay

Firm crumb rubber underlays or high density supportive foam.
Good quality hair felts minimum weight 42oz per square yard.
Felt/rubber combinations in the form of a sandwich are also recommended as these combine the support of the felt with a softer “bouncier” feel during walking.
Thick, softer foam with holes, egg box or waffle type backings and lightweight felts are not recommended.

Choice of underlay for stairs

The choice of underlay on stairs is particularly important and, again, firmer products are needed to give a good cushion and support the carpet. Crumb rubber and felt combination products help to “round out” the stair nosing preventing premature wear and will at the same time give a better, more rounded appearance to each stair.

Equalising wear on stairs

In most households, the carpet on the stairs receives the heaviest wear. The wear is usually concentrated towards the centre of the stairs and the carpet over the nosing takes the greatest punishment. For this reason, it is recommended that a stair carpet should receive special attention to equalise the wear over its lifetime. The retailer/fitter will be able to advise on the best approach to this in any particular installation. The most common approach on a straight staircase is to allow an extra length of carpet, equivalent to the riser and tread (about 0.46m or 18 inches) so that the carpet can be shifted periodically. Where shifting is not possible, consideration should be given to the purchase of sufficient material to replace of areas of high wear, e.g. turning points at the top and bottom stairs or on half landings. It is a good idea to take a look at your existing carpet on the stairs to see which ones show signs of the most wear.